Electrical Overstress

Fused-Open Bond Wire

A high-magnification current-overstress example showing the fused end of a bond wire after open-circuit failure.

Scale 10 um scale shown
Observed feature Fused end of a bond wire after severe current overstress
Likely mechanism Excessive forward current causing bond-wire fusion and open-circuit failure
Fused-open bond wire after current overstress

Interpretation

Why this image matters

This image gives a clean, close view of what fused-open bond-wire damage can look like after current overload, including end geometry suggestive of melting and resolidification.

The report concluded that both devices failed due to electrical overstress by excessive forward current that caused the bond wire to fuse open. Supporting images in the same set also showed fused gold on the die surface.

It works especially well as a contrast to die-level EOS images because the evidence is concentrated in the interconnect rather than across a broader die region.

eos bond-wire fused-open current-overstress
Use this when

Best comparison value

  • Separating current-overstress damage from fatigue fracture
  • Teaching interconnect-specific EOS evidence
  • Comparing wire damage with die-level damage patterns
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