Public evidence metadata ยท SEM-EVIDENCE-0014

Intermetallics in Solder Joints

This paper explains why intermetallic compounds in solder joints are not a simple "good" or "bad" issue. It covers the basic role of intermetallic layers, why excessive intermetallic formation can damage joint performance, and why the absence of expected interfacial intermetallics can indicate a process or material problem. The paper discusses several intermetallic systems that are important in electronics work, including Cu6Sn5, Cu3Sn, Ni3Sn4, AuSn4, and Ag3Sn. It also includes discussion of gold embrittlement, volume-fraction effects, and ternary intermetallic phases that can contribute to brittle interfacial behavior.

Evidence coverage

Failure modes

excessive intermetallic growthbrittle interfacial fracture

Materials

Cu6Sn5Cu3SnNi3Sn4AuSn4Ag3Sn

Analytical methods

metallographic cross-sectioningSEMEDS