Case 1475 ยท Public preview

Internal Corrosion Can Obscure the Defect You Expected to Find

A steel tube was examined for its metallurgical and surface condition, including a suspected fatigue-prone region at an internal bend.

SEMEDSLongitudinal microsectioningTransverse microsectioningOptical metallographyComposition and hardness testing
Preview image for Case 1475

What the evidence preview establishes

The tube interior was dominated by severe rusting rather than a detectable fatigue crack. Gas-pocket and vent-like morphology, together with localized sulfur, made microbiologically influenced corrosion a credible possibility, although it was not proven.

Why this case matters

When corrosion has consumed the surface of interest, separate observations from mechanism claims. Document internal-versus-external severity, section beneath the scale to search for cracking, analyze unusual deposits, and retain a new-part baseline before assigning MIC or fatigue.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.