Case 1630 ยท Public preview

Entrapped Silicone Can Prevent Solder Wetting to Tin-Plated Leads

One IC location repeatedly exhibited nonwetting, and rework with additional flux and heat did not restore reliable solderability.

Optical microscopySEMEDSMicrosectioningFracture-surface analysisStock-part comparison
Preview image for Case 1630

What the evidence preview establishes

Silicon-rich contamination, most consistent with silicone, was entrapped within and distributed over the electroplated tin leads. It prevented effective solder wetting and produced weak solder-to-lead interfaces that fractured readily.

Why this case matters

When only one component type resists soldering despite adequate flux and heat, inspect unused leads in cross-section. Contamination embedded within a plated finish cannot be corrected reliably by ordinary board-level cleaning or rework.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.