Case 1791 ยท Public preview

Wear Through Gold Plating Can Give Salt a Path into Connector Base Metal

Connector pins and sockets developed severe corrosion after an aggressive environmental test.

DissectionSEMEDSMicrosectioningPlating measurementControl comparison
Preview image for Case 1791

What the evidence preview establishes

Sodium chloride attacked worn contact regions where gold was removed and nickel or base metal was exposed. Corrosion then traveled beneath the plating and deeply into the connector metal.

Why this case matters

Evaluate connector corrosion as an interaction between environment and worn plating. Map salt, wear tracks, exposed layers, and subsurface attack before blaming nominal plating thickness alone.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.