Case 2146 ยท Public preview

A Grinding Operation Can Cut Multiple Turns of a Resistor Winding

Two wirewound resistors failed open, and radiography localized multiple discontinuities within their resistance-wire coils.

RadiographyProgressive microsectioningOptical microscopySEMFailed-sample comparison
Preview image for Case 2146

What the evidence preview establishes

Both resistors failed because a manufacturing grinding operation damaged several adjacent wraps of resistance wire and reduced their remaining cross-sections until rupture occurred.

Why this case matters

Preserve and radiograph an open wirewound component before sectioning. Once the open is localized, progressive exposure can distinguish a final electrical melt from the earlier mechanical damage that reduced the conductor cross-section.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.