
Case 2146 ยท Public preview
A Grinding Operation Can Cut Multiple Turns of a Resistor Winding
Two wirewound resistors failed open, and radiography localized multiple discontinuities within their resistance-wire coils.
RadiographyProgressive microsectioningOptical microscopySEMFailed-sample comparison

What the evidence preview establishes
Both resistors failed because a manufacturing grinding operation damaged several adjacent wraps of resistance wire and reduced their remaining cross-sections until rupture occurred.
Why this case matters
Preserve and radiograph an open wirewound component before sectioning. Once the open is localized, progressive exposure can distinguish a final electrical melt from the earlier mechanical damage that reduced the conductor cross-section.
Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.