Case 741 ยท Public preview

A PWB Can Have Both Hidden Interconnect and Visible Solderability Defects

A bare multilayer PWB was submitted for construction analysis before assembly. Both solderable-pad coverage and plated-through-hole inner-layer connections required assessment.

Optical microscopyBSE SEMEDSPTH microsectioningLayer-thickness measurement
Preview image for Case 741

What the evidence preview establishes

The board was unacceptable for two independent reasons: severe separation at multiple inner-layer-to-PTH connections and incomplete hot-air-solder-leveling (HASL) coverage on mounting pads.

Why this case matters

Inspect solderability finish and hidden PTH connections separately. Acceptable copper thickness does not rescue a separated inner-layer interface, and a visually plated pad may still have inadequate solder coverage.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, 4 interpreted figures, alternative explanations, limitations, and practical application guidance.