
Case 1246 ยท Public preview
A Pin Can Fail in Few Bending Cycles Without an Origin Defect
A pulley pin fractured after a reported 21 bending cycles. The analysis sought the fracture origin, propagation mode, and any material defect at the origin.
Optical fractographySEM fractographyFracture-surface cleaningMetallography

What the evidence preview establishes
Fracture markings indicate a surface-origin low-cycle fatigue failure under bending, with slower initial growth followed by rapid final fracture. No obvious local material defect was found at the origin.
Why this case matters
Use fracture markings to locate the true origin before assigning a metallurgical cause. A clean origin in a low-cycle bending failure shifts attention toward loading, geometry, and material selection without proving which one controlled life.
Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, 4 interpreted figures, alternative explanations, limitations, and practical application guidance.