Case 2231 ยท Public preview

Temperature and Time Can Turn Capacitor Aging into a Predictable Population Failure

A population of aluminum electrolytic capacitors developed increasing failures with service age, including bulging, venting, leakage, and degraded electrical performance.

Population failure-rate analysisOptical microscopyElectrical testingCapacitor dissectionTemperature-life estimation
Preview image for Case 2231

What the evidence preview establishes

The failure trend was consistent with temperature-accelerated wear-out. The report estimated an apparent service life of about three years at a calculated core temperature near 74 degrees C.

Why this case matters

Treat electrolytic capacitors as life-limited components. Estimate core temperature from ambient and ripple heating, compare it with the supplier life model, and use population age data to distinguish wear-out from sporadic defects.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.