Case 2214 ยท Public preview

Residue Trapped Beneath Connectors Can Develop into a Destructive ECM Short

PCBAs experienced severe localized connector-region electrical and thermal damage.

Optical microscopyElectrical testingSEMEDSMicrosectioningDamage mapping
Preview image for Case 2214

What the evidence preview establishes

Chloride-bearing residue, tin-oxide corrosion product, moisture, and electric field supported an electrochemical-migration short between power and ground beneath a connector. The resulting high-current event fused or vaporized pads, plated holes, and internal copper.

Why this case matters

Connector bodies create capillary spaces that are difficult to clean and inspect. Ionic cleanliness, moisture condensation, conductor spacing, current limiting, and trapped-residue geometry must be considered together when assessing ECM risk.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.