Case 250 ยท Public preview

Extreme Board-Normal Shock Can Break Both Adhesive Bonds and Solder Joints

Multiple heavy components separated from a circuit board during a nominal 400-g shock test.

Optical microscopyFracture mappingBond-area measurementSEMEDSDamage-location comparison
Preview image for Case 250

What the evidence preview establishes

Mechanical overload normal to the board fractured adhesive bonds and, at some locations, solder joints. The evidence did not support fatigue or contamination. Nonuniform adhesive application could have amplified local stress but did not fully explain damage across separate component groups.

Why this case matters

For shock failures, map attachment damage against component mass and board position. Verify the input at the assembly, measure board response, and control adhesive geometry before treating nominal acceleration as the complete mechanical load.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.